Box beam welding production line
As the development of steel structure market, box-beam will be used more an more widely in many fields like bridge, power station, boiler and high building etc. This production line is proceeding from technological point such as lay-off cutting, manufacturing groove, assembling clapboard inside, U style assembling, box assembling, electro-slag welding, box welding, manufacturing edge face, shot blasting and so on.. Meanwhile, equipped with the main process equipment, box-beam is always big and heavy, so we must add the conveyer by roller and steel conveyer turning-over equipments to realize the part of automatic operation in the process of technical production. We can produce gate form and cantilever form, depending on the customers’ requirement.
Main Technical Parameters:
Box Beam Width | 300-1200mm |
Box Beam Height | 300-1200mm |
Box Beam Length | 4000-15000mm |
Thickness | 20-60mm |
Box Beam Weight | ≦20t |
Annual Capacity | 1200t |
This is the special machine for the baffler assembling and welding in the middle of Box-beam. It has the orientation-fixing device, in order to guaranty the correct positioning of the box beam baffler assembling and prevent the distortion in welding, which can move and adjust the position according to the different work piece dimension on the working platform.
Main Technical Parameters:
Working piece dimension | 300-1200mm |
Working piece thickness | ≦80mm |
Working table loading capacity | 1500kg |
Tilting speed | 1rp m |
Revolving center height | 1000mm |
Working table tilting angle | ±1800 |
This machine is mainly used for the tandem twin gas-shield backing welding of assembled Box-beam. The welding arm with welding torch can do the horizontal and elevating traveling by the slide board and trolley, which makes the welding gun aiming at the seam. It has mechanical seaming tracker and the trolley moves with the welding speed to make the automatic backing welding for the Box-beam bevel side fillet welding seam at flat.
Main Technical Parameter:
Work piece cross-section | 300×300-1200×1200mm |
Work piece length | 4000-15000mm |
Welding speed | 0.24-2.4m/min |
Free speed | 3m/min |
This machine is used for box-beam and U-beam assembling. The plate is placed on the bracket with assistant center device, the motor drives the moving gantry into working area, the up-press cylinder and side-press cylinder presses the web plate and flange plate, and then finishes the assembling and spot welding of the part. This equipment consists of rails, traveling units, machine structure and platform, top clamping units, side clamping unit, hydraulic system, electrical control unit etc.
Main technical parameters:
Width of applicable box-beam | 300-1200mm |
Height of applicable box-beam | 300-1200mm |
Welding speed | 250-1500mm |
Returning speed | 4000mm/min |
In order to weld the inner baffler and the round of Box-beam more strictly, the Box-beam will pre-keep the space for the vertical electro slag welding between the baffle and its round sides. This machine can do the vertical electro slag welding for the work piece pre-kept hole. The customer can select the nozzle consume type electro slag welding or wire consume type electro slag welding.
Main Technical parameters:
Work-piece cross-section | 300×300-1200×1200mm |
Work-piece length | 4000-15000mm |
Trolley speed | 6m/min |
Trolley rail span | 1000m/min |
This machine is to do the tandem twin SAW after the electro slag welding of box beam. The two sets SAW head can weld two lines at the same time. The seam tracker can track the welding seams reliably and welding speed is controlled by inverter and digital displayed. The tamed, arc welding is with advantage of high efficiency and reliable and stable quality.
Main Technical Parameters:
Model No. | LHF12 |
Work piece cross-section | 300×300-1200×1200mm |
Suitable work piece | 4000-15000mm |
Welding speed | 0.24-204m/min |
Gas pressure | 0.4-0.8Mpa |
Trolley rail span | 1400mm |
This machine is used to mill the end face of Box-beam and H-beam, and the degree of milling head can be adjusted manually in vertical direction to bevel the end face. The hydraulic support rack for choice can fix the beam and is open top, which is easy for hoisting.
Main Technical Parameters:
Model No. | DX1215 | DX1520 |
Section height | 1200mm | 1500mm |
Section width | 1500mm | 2000mm |
Milling ghead power | 5.5kw | |
Vertical milling speed | 55-500mm/min | |
Horizontal milling speed | 50-440mm/min | |
Milling angle | 0-45° |
This machine use craftwork of milling and supersede former planning. It is applicable to mill straight edge, sloping edge and V type groove of plate before welding the slab. It greatly improves production efficiency and quality, meanwhile reduces the cost. It is the first choice of products in many trades, such as pressure vessel, shipping, electric power, petroleum, chemical industry and mechanism etc.
The machine is mainly composed of lathe bed and pressing beam accessories, flexing organ, milling tip, tool tip adjusting organ and hydraulic and electric control system. Hydrqulic lifting mechanism of steel plates is added on the lathe bed, convenient to feed and recede the material; the upper pressing beam assembly, which is safe to operate, is made of full hydraulic compaction. Moving feed organ use FC steeples timing, which can actualize easily to adjust the feeding rate of milling. Tool tip can be adjusted from 0°to 45°and the height of tool tip can be adjusted by electric elevating.
Main Technical Parameters:
Items | XBJ-6 | XBJ-9 | XBJ-12 | XBJ-15 | XBJ-25SB | |
Thickness of plate by milling | 6-50mm | |||||
Maximum depth of milling on time | 4mm | 4mm Single head power | ||||
Length of tool tip milling | 4mm | 4mm Single head power | ||||
Effective length of milling | 6m | 9m | 12m | 15m | 25m | 25m |
Transmission of milling tip | 80-400rpm | |||||
Feed rate of milling | 0.25-0.6m/min | |||||
Velocity of fast forward | 2.0m/min | |||||
Numbers of hydraulic cylinder | 9 | 1.3 | 17 | 21 | 26 | |
Amount of manual screw pressure foot | / | 25 | ||||
Operation pressure of hydraulic system | 2.5Mpa | |||||
Whole power of assembling machine | 12.7kw | |||||
Outline dimension | 8700 ×2000 ×2000mm |
11700 ×2000 ×2400mm |
14700 ×2000 ×2600mm |
1700 ×2100 ×2600mm |
30100 ×3100 ×2900mm |
|
Weight of machine | 12T | 16T | 19T | 24T | 57T |
This machine is parallel steel conveying and turning-over integrative one
Main Technical Parameters:
Max. load capacity | 20T/group |
Turning-over speed | 1m/min |
Moving speed | 6m/min |
Hydraulic system pressure | 16Mpa |
Total power | 16kw |
Main Technical Parameter:
Max. load capacity | 30T/set |
Moving speed | 7.5m/min |
Elevating routine of the platform | 140mm |
Lay-off | Beveling | Marking | Assembling reinforcing plate | Installing | ||||
Clearaway the electroslag feeder | BOX electro-slag Welding |
Box-beam 90°plate overturning |
BOX assembling | U assembling | ||||
BOX welding 1 | BOX welding 2 | Correcting | Milling edge face 1 | Milling edge face 2 | ||||
Packaging for leaving factory | Weld connecting plate according to practical | Weld flange according To practical |
By absorbing merits of similar box beam production line and using new technology from abroad and China domestic, Shanghai Salei is the professional producer to develop and manufacture the family box beam production line products including H-beam (light steel, heavy steel), T-beam welding production line, bridge-face U-stiffer welding production line, and steel structure cold roll forming production line as well as CNC waterjet cutting machine. With years development, Salei box beam production line have been spread over Saudi Arabia, Russia, Middle Asian, Southeast Asian, Australia, Europe, South American, North American, etc. Look forward to establishing mutually beneficial cooperation.
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